Steel Butt Weld Fittings,Steel Male Connectors,Stainless Steel Butt Weld Fittings,Stainless Steel Male Connectors,India

About Us

Established in the year 1981, Rajguru Metal Industries is an experienced firm with the endeavors in manufacturing, supplying and exporting a qualitative gamut of flat bars & angle, pipes, tubes, tube fittings, flanges, steel butt weld fittings, steel male connectors & forged fittings, fasteners and allied components. Our range is obtainable for our clients in various sizes, range, type, schedule and class.

Promoted by Mr. Suresh Sanghvi, our company specializes in the fabrication of top-of-the-line Piping components and has become a reliable name providing high quality and hi-tech products. Our experience and our expertise have helped us successfully serve varied process industries and have become one stop shop for their solutions. With the committed to cater to the sourcing needs of our clients, we are instrumental in undertaking small and bulk orders. Our range adheres to various international codes and standards and is quality tested through renowned internationally recognized third party inspection agencies and consultants. This is how, our range meets international standards and is approved by agencies in India and abroad.

• Size
• Schedule
• Batch Number
• Hardness value
• Heat Mark
• Heat treatment done
• Raw material composition
• Chemical & physical test results
• Radiography results (If carried Out)

Why Us
We are serving the domestic Indian and overseas clients effectively with our range of quality products. In addition to that, some other competitive advantages that provide us a spacial position in the industry are:

• Products are at par with international quality standards
• Customized products as per the client's specification
• Money-spinning prices
• Wide distribution network
• Ethical business practices
• Timely delivery of orders

Quality Policy and Objective

Quality is the hallmark of our entire range of flat bars & angle, pipes, tubes, tube fittings, flanges, butt weld & forged fittings & fasteners. Thus, we lay due importance to its execution in our production process. We have incorporated the following proceedings as a part of our quality policy to ensure optimum client satisfaction:

Scope

This quality assurance program gives the scope to manufacture The Pipes, Tubes, Pipe fittings (Butt Weld & Forged), Flanges, Fasteners, Sheets, Plates, Wires, Tube Fittings, Etc. as per the National, International specification & dimensional st&ards.

Quality System

A system comprises the way of Quality Control to be followed during manufacturing process of Pipes, Tubes, Pipe fittings, Flanges, Fasteners, Sheets, Plates, Wires, Tube Fittings, Etc. so that an audit mechanism is introduced during manufacturing itself to produce a product meeting the requirements of desired codes & specifications.

Organization

A separate quality control department is h&led by a Q.C. engineer who maintains all the records & supervises the Q.C. Inspectors.

Processing System

At the raw material stage the same is checked visually for any kind of surface defects such as cracks, seams, overlapping, pitting, as well as dimensionally. A chemical & physical test is carried out before selecting the Raw material. After acceptance of raw material a control number is issued & this is punched/marked on whole of the Raw material is to be use In Manufacturing of Fittings, Flanges

At the time of cutting, the control number is transferred on each cut pieces & the same is transferred after every operation of forging or forming in case of Invisibility of the same. After each forging or Forming process the material is checked visually for surface crack.

Hear treatment is carried out after final forging or forming as required by the code. After final forging or heat treatment a batch number is assigned to a lot & this batch number is stamped on each Pipes, Tubes, fittings, Flanges, Etc. & on the temperature chart which is automatically generated by temp recorder coupled with the heating furnace. Time of final forging/forming & date is also mentioned on the chart.

Machining

After final forging/forming & Heat treatment process, all the pipe Fittings, Flanges, Fasteners, Etc. are sent for machining i.e. & preparation, O/D & I/D matching as per dimensional codes. An Expert Q.C. engineer is involved & he keeps constant vigil on every machining operation. Step machining is carried out as required by the codes. GO & NO-GO gauges are used to check the O/D & I/D of the fittings, Flanges, Etc.

Testing

Tensile test is done on a sample taken from mother Raw material or from the lots of Pipes, Tubes, Fittings, Flanges, Fasteners, Etc. in accordance with codes as required by purchaser on universal testing machine which is calibrated & approved by the authorized inspection agencies.

Hardness testing is done on At least 10% of each lot & results are recorded in separate register. Impact test is carried out on low temperature fittings covered by specification ASTM A420 WPL grades. 100% X-Ray examination is carried out on all Welded Pipes, Tubes, & Fittings.

Finishing

All the Pipes, Tubes, fittings, Etc. are pickled & passivated. By pickling all the scale is removed which is formed during forging/ forming operations. After pickling, grinding operation is done to remove the die mark & inside / outside burrs formed during forming & machining operation. Dimensional check is carried out finally & recorded.

Marking

After the final dimensional check each fittings is stamped /marked for size, schedule, Fittings specification, Heat mark & batch number.

Certificate

All the fittings supplied to the purchaser to the purchaser are furnished with Manufacturer's test certificate. This certificate contains data i.e. Raw material composition, Heat treatment done, Heat Mark, Batch Number, Hardness value, Chemical & physical test results, Radiography results (If carried Out) , size, schedule, specification and quantity supplied.

Client Satisfaction

We have given significant importance to the satisfaction of our clients. This is reflected in each proceeding and methodology adopted by us. Our structured and professionally driven production process is not only stream lined but is also bound by adequate quality testing measures so as to deliver unsurpassed quality in our range. Our due importance given to research and development activities have helped us in making our range in confirmation to the industrial standards and advanced in terms of technicality.

With our policy of customization coupled up with our easy payment terms has facilitated our clients in numerous ways making us their preferred choice in the sourcing options. Owing to our sincere workforce, we are able to process bulk and urgent orders of our clients very easily and deliver our consignments in the stipulated time frame.

Application Area

We offer our range of ,Fittings, Flanges and Fasteners in addition to various other products. Such products are a vital components in various industrial applications. These products are widely used in industries such as process, engineering and many more. We manufacture our range of products in various specifications so that, they meet the wide applications of different industries. In addition, we also provide customization to our range of products as per the specific requirements of our clients. The main industries, where are our products found applications are

• Refineries
• Gas Processing
• Off-Shore Oil Drilling Companies
• Petrochemicals
• Hydro-Carbon
• Fertilizers
• Power Generation
• Specialty Chemicals
• Pharmaceuticals
• Drugs
• Steel
• Cement
• Pesticides
• General piping Contractor
• Engineering

Our Processing Techniques

Our processing techniques includes the following flowchart:

• Raw material receiving
• Raw material reviewing
• Material cutting

The materials used for pipes:
• Lubricating
• Hydraulic forming
• Heat treatment

The materials used for sheet:
• Forming
• Butt positioning
• Welding
• Heating
• Forging
• Heat treatments
• Machining
• Pickling
• Finishing
• NDT
• Storage

Products

We offer a phenomenal range of tubes & pipe fittings, flanges, metal sheets, plates and rods for varied industrial applications for several engineering and process industries. Our wide assortment includes dairy fitting, bright bar, pipe & tube, tube fitting, buttweld fitting, screwed fitting, flange and fasteners made from stainless steel. In addition to it, we also offer stainless steel sheet and plate as well as Inconel made from copper, brass, aluminium.

We offer our range of products in various specifications of shapes, sizes, types and class. Our range of products are available in various shapes as follows:

• Hexagonal & Square Bars
• Bright Bars
• Flat Bars & Angle
• Pipes
• Tubes

Widening our product assortment, we have started the production of various new products. These products includes;

• SS Door Grill
• SS Trolley
• SS Railing
• SS Industrial Sliding Gate
• Guard Rail

Customization

We are serving a vast domestic and global clientele base through our commitment to provide premium quality products. The products are manufactured strictly as per the standards used in various industries. But it also possible that some clients require these fittings and fasteners in different specifications. Therefore, we facilitates customization to our products as per the client's specifications. We develop our range of industrial fasteners and fittings in various technical specifications provided by our clients. Customization can be provided to any specific standards too.

Quality

Supplying superior quality products is our forte. Each of our tubes & pipe fittings, flanges and fasteners is manufactured as per the national and international dimensional standards. Quality control is followed in each manufacturing process so that our products are in compliance with the desired standards and specifications. We have a separate quality control department comprising quality control engineer who supervise the various products for effective quality.

Our quality processing system starts from procurement of raw materials and last till the delivery of consignment. The raw materials are checked visually in order to negate any cracks, surface defects, overlapping, seams and pitting. Hear treatment is providing final forging as per the requirements. After forging and heat treatment, all the Fittings and Fasteners are machined as per the prescribed dimensional codes. The Tensile test is carried out for raw material as per the universally accepted codes.

The products are calibrated and approved by the authorized inspection agencies. The hardness testing is also done on 10% of each lot. The impact test is done fro the low temperature fittings as per the specification of ASTM A420 WPL grades. In addition, X-Ray examination is also carried out on these products.

The Pipes, Tubes, fittings, fasteners, etc. are pickled and passivated. The scale is removed by pickling, which usually formed during forging. Afterwards, grinding is carried in order to to remove the die mark and burrs. Finally, dimensional check is carried out. After the final dimensional check, various products are stamped to show the specifications for size, schedule, heat mark and batch number.

Our entire range of fittings is furnished with manufacturer test certificate. This certificate provide necessary data such as:

Infrastructure

We manufacture our range of pipes, tubes, flanges, pipe fittings & fasteners with the help our state-of-the-art infrastructure that is spread over an area of 1500 sq ft. Having an installed production capacity of 50000 units, our well established in-house infrastructure is strengthened by various departments and facilities for manufacturing our range in various specifications to meet the wide applications of different industries.

For the efficient utilization of available resources, our manufacturing process is divided into separate departments. Our processing techniques ensure that the raw material used by us is streamlined into receiving, reviewing and processing.

The fabrication of our entire collection undergoes the following process:

• Lubricating
• Hydraulic forming
• Heat treatment
• Forming
• Butt positioning
• Welding
• Forging
• Heat treatments
• Machining
• Pickling
• Finishing
• NDT

We also assures for safe storage of our range that helps us in inventory management and meeting the urgent requirements of our clients. In addition, we also provide customization of our range as per the specific requirements of our clients that is carried out at our own premises.

Research and Development

We are a fast growing company which strives to keep in pace with the growing times. So is the reason for our constant endeavors in the arena of research and developments that adds on to portfolio. Since ‘change’ is the only constant phenomenon of life, we make sure to go by it by carrying on research activities and inventing newer developments in the manufacturing of pipes, tubes, flanges, pipe fittings & fasteners. This not only expands our range but also keeps ourselves in line with the growing industrial standards and market demands.

With a sense of challenge and a need to push ahead, we have always been geared to meet the modern trends and thus have gained a leadership position in our ambit of operations. Our untiring efforts towards re-orientation, restructuring and adaptation to newer developments have helped us in etching a preferential position in the minds of our clients.

Application Areas

Our vast assortment of fittings, flanges and fasteners and allied components are vital in various industrial applications. Finding extensive application in process industries, engineering industries and other sectors, the main industries, where our products line is used are mentioned below:

• Refineries
• Gas Processing
• Off-Shore Oil Drilling Companies
• Petrochemicals
• Hydro-Carbon
• Fertilizers
• Power Generation
• Specialty Chemicals
• Pharmaceuticals
• Drugs
• Steel
• Cement
• Pesticides
• General piping Contractor
• Engineering

Product Profile

With a strong measure of quality common to all components of our range, basket of offering includes Stainless Steel Bright Bars, Stainless Steel Pipes & Tubes, Stainless Steel Dairy & Hygienic Fittings, Stainless Steel Instrumentation Fittings, Stainless Steel Screwed Fitting, Stainless Steel Fasteners & Flanges, Metal Alloys and Chemical Composition.

Our collection of stainless steel pipes & tubes highlights Round Bars (Cold Drawn) Application, Round Bars (Peeled/Turned) and Profile Bars. The range of stainless steel pipes & tubes offered by us entails Welded Pipes & Tubes, Large Diameter Pipes and Cold Drawing Section. Our assortment of stainless steel dairy & hygienic fittings comprises Hygienic Tube Bends & Tees and Swept Bend and Tees. The gamut of stainless steel instrumentation fittings presented by us includes Stainless Steel Cap, Male Connectors, Union, Bulkhead Union, Union Elbow and Union Tees. We provide our clients with an industrially apt assortment of stainless steel screwed fittings that encompasses Stainless Steel Elbows & Tees, Stainless Steel Nipple, Caps & Black Nuts, Stainless Steel End Cap, Stainless Steel Plug & Cross, Stainless Steel Males & Connectors, Stainless Steel Cone Seated & Sockets and Stainless Steel Butt Weld Fittings. Our collection of stainless steel fasteners & flanges highlights Stainless Steel Fasteners and Stainless Steel Flanges. We also have in store for our clients, a collection of metal alloys that encompasses Copper Alloy, Brass Alloy and Aluminium Alloy.

Our range highlights the following salient features:

• Precision Engineered
• Sturdy
• Dimensionally accurate
• Corrosion resistant
• Durable
• Reliable
• High Performing

Since quality has always been the hallmark of our range of fittings and fasteners, we ensure to utilize superior quality raw material on its construction. We make use of various types of high grade ferrous and non-ferrous metals like stainless steel, carbon steel, alloy steel, nickel, copper, brass and aluminium for the fabrication of our range. Our raw material is procured from leading suppliers and vendors and is quality tested on several parameters so as to ensure optimum quality.

Raw Materials

We manufacture good quality fittings and fasteners, that ensure durable and reliable performance. To ensure superior quality, we emphasize specially on raw material. As the quality of raw materials affect the quality of end products, we use the purest and high grade raw materials for manufacturing our products. After procuring from leading suppliers and vendors, we subject the procured raw material on several quality testing parameters. We use various types of ferrous and non-ferrous metals as the raw material. The raw materials used in our products are:

• Stainless steel
• Carbon steel
• Alloy steel
• Nickel
• Copper
• Brass
• Aluminium

Our Team

We are a fast growing organization owing to our strong support of skilled, experienced and qualified work force. With the focus on meeting the global standards and norms by means of innovation and creativity, our team works under a client centric approach for the qualitative fabrication of our range.

Our team is backed by in depth industry knowledge and industry specific skill set for the efficient and industrially verified fabrication of our range. The team nurtured by includes the following:

• Technocrats
• Mechanical Engineers
• Production personnel
• Machine Operators
• R&D staff
• Quality analysts
• Skilled workers

Our entire team works as a cohesive group so that our production methodologies are carried out in an industry specific approach and we are able to deliver our clients with promptness and efficiency.